In industries that require precise blending of high-viscosity materials—such as adhesives, sealants, lithium battery slurry, and solder paste—triple shaft mixers are indispensable. Their advanced configuration allows for effective mixing, dispersing, homogenizing, and defoaming in one integrated system.
As a trusted name in mechanical design and manufacturing, Orisun has developed a Triple Shaft Mixer that is engineered to handle even the most complex and demanding mixing tasks. In this guide, we’ll explore the key specifications, capacity options, speed configurations, and design advantages that set Orisun’s mixers apart.
Why Choose a Triple Shaft Mixer?
A triple shaft mixer combines three independently driven agitators to handle a wide range of viscosities and process requirements. It is especially suitable for applications requiring uniform dispersion, thorough blending, and vacuum deaeration.
Industries that benefit include:
Adhesives & Sealants
Cosmetics
Food and Pharmaceutical Pastes
Orisun Triple Shaft Mixer: Key Features
Orisun’s mixer is engineered with versatility, durability, and performance in mind. Below are the standout features that define its design and application capabilities:
1. Wide Viscosity Range
Handles materials from 100,000 to 1,000,000 cps, making it ideal for extremely thick pastes and high-density compounds.
2. Customizable Agitator Design
The shape and configuration of the stirring paddles can be customized to suit the specific rheological characteristics of your materials. Common agitator types include:
Dispersing Disc: For efficient particle size reduction.
Butterfly Stirring: For large-volume circulation.
Dauer Stirring: For strong axial flow.
Homogenizing Stirring: For micro-scale uniformity and emulsification.
3. High-Efficiency Vacuum System
An advanced vacuum system can achieve up to -0.1 MPa, which helps in rapid and thorough defoaming, crucial for electronic and battery-grade materials.
4. Multiple Control Modes
Operators can choose between:
Manual button-based operation
Fully automated PLC touch screen control, which offers recipe management, process logging, and user safety interlocks.
5. Wall-Scraping Agitator
Specially designed to conform to the inner wall of the mixing drum, preventing material buildup and ensuring a uniform mix without residue.
6. Robust Material Options
Choose from 304 or 316 stainless steel, depending on chemical compatibility, corrosion resistance, and hygienic requirements.
Capacity and Configuration Options
Orisun offers a full range of sizes to suit lab-scale R&D all the way to high-volume industrial production.
1. Working Capacities
Available models range from:
2 Liters (ideal for formulation testing and batch trials)
Up to 1300 Liters (suitable for large-scale continuous production)
Each unit is designed with scalability and ease of upscaling in mind, helping businesses streamline their development-to-production pipeline.
3. Speed and Motor Control
Each shaft is independently motorized, allowing for optimized speeds tailored to each mixing element:
High-speed disperser for shearing
Low-speed paddle or anchor for bulk movement
Side or bottom homogenizer for fine particle distribution
Why Orisun?
Orisun is a specialized mechanical design and manufacturing company committed to building high-performance equipment for materials processing industries. With years of experience and a focus on innovation, Orisun provides:
Tailor-made mixing systems for diverse industries
After-sales technical support and training
Flexible automation options
Precision-engineered components for durability and efficiency
From concept to commissioning, Orisun collaborates with clients to deliver customized, cost-effective, and results-driven mixing solutions.
Final Thoughts
If your process involves complex materials with high viscosity and sensitive performance requirements, a Triple Shaft Mixer is the ideal solution. With Orisun’s innovative designs, broad capacity range, and custom configuration capabilities, you can optimize your mixing efficiency, product consistency, and production throughput.
Whether you're in adhesives, lithium battery production, or advanced composites, Orisun’s Triple Shaft Mixer offers the power, precision, and reliability your operation needs.
Top 5 Benefits of Using a Triple Shaft Mixer in Manufacturing
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